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A globally competitive plastics and chemicals
business begins with cost-advantaged feedstocks and production assets.
NOVA Chemicals’ manufacturing facilities are among the world’s largest
and most energy efficient – a significant advantage when raw materials
alone represent approximately 60 - 80% of the company’s overall
production costs. There are three keys to NOVA Chemicals’ global
cost competitiveness:
- The Alberta Advantage
- Feedstock Flexibility
- World-Scale Assets
THE
ALBERTA ADVANTAGE
NOVA Chemicals’ Alberta Advantage has historically represented an
average cost-advantage of more than 6¢ per pound on the cash cost
of ethylene production compared to a typical ethane/propane cracker
on the U.S. Gulf Coast (USGC). Feedstocks used at the Company’s
Joffre, Alberta, manufacturing facility come from local, ethane-rich
gas reserves, which have historically had a built-in cost advantage
relative to feedstocks used by competitors.
The main components of the Alberta Advantage are: 1) lower Alberta
natural gas costs compared to the USGC; 2) the province’s low-cost
ethane extraction and distribution system; and 3) lower fixed costs
due to the scale and efficiency of the Company’s world-scale ethylene
plants at Joffre. Approximately 75% of the Company’s ethylene is
produced in Alberta.
FEEDSTOCK
FLEXIBILITY
Volatile energy and feedstock costs are a reality. NOVA Chemicals’
Corunna flexicracker near Sarnia, Ontario, is built to adjust its
feedstock mix between “heavy feeds” such as crude oil, and “light
feeds” such as ethane or propane. This feedstock flexibility enables
the site to optimize both feedstock costs and the output mix of
ethylene and co-products, to maximize margins. Most competitive
North American crackers do not have this flexibility. Our Joffre
ethylene crackers can also adjust portions of their feedstock mix
to include propane and other natural gas liquids – an advantage
during seasonal propane surpluses.
WORLD-SCALE, GLOBALLY COMPETITIVE ASSETS
In the global plastics and chemicals industry, efficiency comes
with scale. NOVA Chemicals’ Joffre manufacturing site is the largest
ethylene and polyethylene complex in the world – its scale delivers
industry-leading operational and cost advantages. In 2005, the Company’s
Corunna flexi-cracker began a major modernization project to enhance
energy efficiency by 15% and also expand production capacity.
The Bayport, Texas, styrene monomer manufacturing facility is the
world’s largest ethyl-benzene styrene monomer production unit following
its modernization and expansion in 2005. The facility’s improved
energy efficiency and lower production costs position it well to
take advantage of any rising demand for styrene monomer.
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